screen printing polyester cotton blend

Polos can be screen printed but cotton and cotton/poly blend fabrics must have a smooth surface (jersey knit) to obtain a clean print. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. A similar workflow is used for DTG printing on polyester as it is for cotton. This process is slower and more expensive than other options, but it’s a necessity for screen printing on 50/50 blends. Supplying ASI and SAGE Promotional Distributors Logo Printed Baby and Toddler Blanks Since 2000 100% Polyester fabric allows for 100% of your image to be transferred into the fabric without losing the resolution of the original image. Sublimation is also limited by the color of apparel being personalized. Orders of 6 or more. Other materials such as Spandex and Nylon may not absorb the ink properly and may crack when stretched. Screen printing on a 50/50 cotton/polyester blend t-shirt can be done using plastisol inks or water-based inks with the proper polyester-friendly additives. Screen printing on 50/50 blends should only be done by the best, so contact us today with any questions you may have or to place a printing order for your own 50/50 blend fabric today! Polyester-Cotton blends can be used but will result in a retro/vintage look to your design. Cotton and other natural fibers have a higher heat tolerance and the ability to be discharged for a natural colored base, making them ideal for those who want only the softest screen prints. What about ringspun cotton? This goes for 100% cotton shirts as well as polyester or polyester blends. Conway are happy to answer any questions you have concerning screen printing on 50/50 blends—or any other screen printing needs you may have. However, there are Important Changes to note. Due to its composition, a 50/50 fabric blend is highly susceptible to bleeding. Also, because of the high polyester content, these fabrics are more sensitive to heat which makes curing a trickier process. Natural fabrics are the ultimate choice for screen printing, as they tend to absorb the ink more readily than man-made fabrics do. © 2020 Gildan Activewear - All Rights Reserved. In addition, use a direct screen print only if you have a one-color print, or print two colors only if they do not butt up against one another. Screen Printing, the process of imprinting a logo or image onto a shirt, can be done with a 50/50 polyester and cotton blend. Apply ink with a single stroke, which is sufficient to achieve good coverage. Contact A.I.R. Polyester, first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. The first and most common way to check the cure is with heat-tape strips. Because of the different blend in fabric threads used, the ink won’t adhere to the fabric as easily as it would on 100% cotton garments. For best results, we recommend printing on Cotton, Polyester or Cotton/Poly Blend fabrics. Cotton fabrics . Our proprietary process for screen printing on cotton/polyester blends utilizes all of the cutting-edge best practices and creates a fantastic result. As the market for 50/50 blends has increased, more screen printing companies are able to invest in these dyes, giving customers a wider choice of fabrics. While this is helpful for screen printing on any fabric, it’s incredibly important when it comes to screen printing on 50/50 blends. Cotton and cotton blends are the most popular choice for most printers and customers as they are soft and permeable, and organic cotton can be even softer again. Add the products you love to a favorites list and share directly from our site. There are certain colors that are difficult to work with even on 100% cotton fabrics, such as purple, kelly green, royal blue, and turquoise. Visit our screen printing blanks. We Accept Requests for: Designs with 1-4 colors. Screen Printing is great for T-shirts, jackets, sweats and athletic bags. Kodak has launched the Kodacolor EDTG series of direct-to-garment inks for digital printers. Please call Branded if you have any questions. 65% color intensity 35% color loss due to cotton content. Contract Digital Printing vs Contract Screen Printing. Traditionally, screen printing was always performed on 100% cotton materials. Try our 100% Polyester Blank Fabrics for a VIBRANT/BRIGHT Colored Designs. The third way is with a digital ink probe, but that process poses the same problem as the pyrometer. While screen printing on 50/50 fabrics is possible, some colors are easier to capture than others. While screen printing on 50/50 blends is possible, there is significant expertise required to ensure that the final product will look great. We are using a low bleed poly ink- on Badger softlock t-shirt. Have a Merry Christmas and a Happy New y… twitter.com/i/web/status/1…, A.I.R. To prevent this problem, use highly opaque ink or print a base layer of a barrier material, and cure at the lowest recommended temperature. Conway, Inc.1116 MacDade Blvd, Building B Collingdale, PA 19023, Phone: 1-610-534-0500Toll-Free Phone: 1-800-342-2723, Copyright 2016 AIR Conway  |  All Rights Reserved  |  Powered by, Contract Screen Printer, Embroidery & DTG Videos. Pantone Color Match. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. While the ink needs to be heated up to at least 320 degrees Fahrenheit, the 50/50 blend fabric can’t surpass 360 degrees Fahrenheit before bleeding will occur. There are four standard ways to determine whether the cure of a print is correct, and one is better than the others. When it comes to printing basic garments, most screen printers turn to 100-percent cotton substrates. NOTE Poly-Cotton Blend blanks are recommended when a “Vintage/Retro Look” is desired. Is Screen Printing on 50/50 Blends Possible? While all of these are fast ways to ensure that printing is done correctly on other fabrics, the only real way to test 50/50 blends is through washing the fabric and seeing how the print held up. Follow ink manufacturer’s directions for curing time and temperature. 100% polyester polos can be printed but special care must be taken during the printing process. These emblems are manufactured to withstand the harshest industrial laundering. ... What can we screen print on? Before going into production, allow a printed shirt to rest overnight and wash it to ensure that you have consistent coverage, good adhesion and no signs of dye migration. The major issue with screen printing on 50/50 t-shirts is the tendency of deep dyes to bleed through light … The second way is by using a pyrometer that reads the temperature without touching the ink. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. We offer a large catalog of ultra-soft infant & toddler blank clothing. Another factor in dealing with screen printing on 50/50 blends is that it requires a different type of dye from those required to screen print on 100% cotton shirts. Note: the Epson polyester pretreatment is only recommended on 100% polyester shirts. Only 65% of your image will be infused into the garment resulting in a distressed or vintage print. It may also shrink when dried after screen printing. Because it’s both easier and cheaper for this particular process. ; Cotton – The world’s most popular fabric, which is known for its breathability and moisture absorbing properties; Polyester – A stay dri fabric that is known not to absorb moisture and retain body sweat. High screen tension also lets you print with less ink, allowing for a thin ink film which creates a better product per the above. We’ve been in the business since 1988, and we’d be glad to help you make the best printing decision for your needs. Top 5 Questions About Direct To Garment T-shirt Printing, Keys to Success for Direct-to-Garment Printing on Dark Fabric. Screen Print. Screen Printing on Tri-Blends: A tri-blend garment will act more like carded cotton than a ring spun cotton garment. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. Get access to our improved Inventory Finder and Product Search functions, where you can save your searches for fast future reference. The first thing to pay attention to is the temperature of the fabric during processing. Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. We at A.I.R. However, it must be done carefully to avoid color bleeding and ensure a clear image. Try our 100% Polyester Blank Fabrics for a Vibrant Colored Designs. However, as the market for printing on 50% cotton and 50% polyester has grown. Sign up today to enjoy these benefits and more! Blend – A blend is a fabric or t-shirt material that is made up of more than one type of material such as cotton, polyester or rayon. PolyesterClothing.com provides high-quality screen-printing services at affordable wholesale prices with low minimums and quick turnarounds and being #1 Baby & Toddler Blank Clothing Supplier. Try our Poly-Cotton Blend Blank Fabrics for a “Vintage/Retro Look”. The last important step that creates a beautiful screen print on a 50/50 fabric is the curing process, which ensures that the ink stays on the fabric it’s been printed on. Branded Screen Printing's Guide to T-Shirt Fabric was created to help you decide on a fabric that works best with your custom t-shirt order. SLUB PRINTING TECHNIQUES: PLASTISOL-320 degrees, low flashing temperature, soft hand/ curable reducer at 5% WATER BASE INK-300/310 degrees (120 sec), low flashing temperature, retarder at 5%. What is Direct to Garment Digital Printing? Also, when heat is applied to polyester fabric it can cause it to shrink or burn. The most common garment are t-shirts but we can print on sweatshirts, jerseys, caps, … 1: Develop a business idea We also do digital printing and embroidery, and we can walk you through making the best choices for your order. These blended garments have plenty of advantages, but they also pose some of the same challenges that come with printing on fully … As a fabric, it’s known for its … Engineered for DTG imaging as well as printing directly on finished garments or roll fabrics, the water-based ink is compatible with cotton, cotton-blend, and polyester fabrics. Conway, Inc. 1116 MacDade Blvd, Building B Collingdale, PA 19023, A.I.R. 50% polyester, 37.5% Airlume combed and ring-spun cotton, 12.5% rayon, 32 single 4.0 oz/yd2, 136g/m2. Cotton is the most widely produced natural fiber on the planet. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. Generally, polyester garments are cured at temperatures under 320°F. It’s also difficult to create an exact pantone color on a 50/50 blend. Baby Bibs - 65%-35% Polyester-Cotton blanks Wholesale – Bulk – Baby Bibs -Bandana Bibs – Infant Plain Color Bibs Achieve a “VINTAGE – RETRO Look” by Printing on Poly-Cotton Blend Fabrics. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. Choosing the right color or blend of cotton is key, though as while 100% cotton is best for the image, it might not always suit your particular needs and requirements. With screen-print emblems, ink is applied to the top of the fabric to give your logo or design a bright, glossy sheen. We are here to help! Because it’s both easier and cheaper for this particular process. 65% color intensity 35% color loss due to cotton. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. These inks provide great coverage and have a creamy body unlike most bleed resistant inks; therefore, making the ease of printing more simple. Polyester is durable, but you will run into issues with dye migration when you start raising the temperature above 320 degrees, whereas rayon is tricky because of it’s low heat-tolerance. However, these strips don’t give an exact measurement of temperature, so they don’t work very well for something as precise as screen printing on 50/50 blends. When it comes to making your choice, there are certain things you should keep in mind, such as the fabric the garment is made of. Conway for All Your Screen Printing Needs! Cotton, on the other hand, is an excellent choice for screen printing, as it will absorb the colors. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. Ringspun cotton or regular cotton? Gildan’s strict quality control means that every shirt is manufactured with consistency and vibrant colors. Home / Screen Printing Supplies / Inks / Low Bleed/Poly Ink Low Bleed (LB) inks are formulated to be directly printed onto medium to dark colored, cotton/polyester blends & 100% polyester garments. For that reason, cotton/polyester blends are becoming more common. Fortunately, polyester does not need to be pre-shrunk like cotton. Traditionally, screen printing was always performed on 100% cotton materials. As technology has advanced, there are now more accurate ways to monitor the temperature of the ink and the temperature of the 50/50 blend dyes in order to prevent this messy and unacceptable outcome. Polyester is a synthetic fabric. Cotton, Polyester, Cotton/Poly Blend. Quality screen printing on 50/50 blends requires high screen tension. This is important to consider, as the print outcome will vary depending on that fabric. However, as the market for printing on 50% cotton and 50% polyester has grown. To achieve this, you may need to use a catalyst in your ink to reduce the curing temperature. Features include short curing time, large color gamut, improved wash, extended shelf life, and more. A good polyester blend tee combines the breathability of cotton and the strength of polyester to create one unbeatable tee. We offer 100% cotton blends, poly blends (50% cotton/50% polyester), and tri-blends (50% polyester/25% cotton/25% rayon or 50% polyester/37% ring-spun combed cotton/13% rayon). However, this reading only reflects the temperature of the ink, not the fabric dye, and you need to see both for the best results. The Gildan DryBlend 5.4 ounce, 50/50 Poly cotton Blend t-shirt is one of the most popular moister wicking shirts for screen printing. Read on to find out more about the process we’ve developed that makes attractive, accurate Screen Printing on 50/50 blends a reality. We can print on many surfaces! Keeping ink film thickness as low as possible is vital, as it’s more difficult to control the temperature of the ink the thicker it is. Cotton. When preparing screens, use a high-tension mesh with thin thread. White 100% Polyester Blanks are recommended when sublimating vibrant colored designs. Screen-printed emblems can be heat sealed or … Polyester fabrics tend not to adhere to the pallet as securely as cotton fabrics, therefore be cautious not to shift the garment during printing. It’s also easy to access our digital marketing collateral online. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. Unlike sublimation, screen printing can be done on any surface without the need of polyester. At A.I.R. More and more, however, customers are looking for alternatives. 2: Purchase the #avada #WebsiteBuilder bit.ly/2l3jd8A Polyblend t-shirts are shrink-resistant and are designed to retain their shape longer than those made with 100% cotton. High screen tension produces low off-contact (the space between the fabric and the screen), which is exactly what you need in order to get a good result on 50/50 blends. The process of screen printing on a 50/50 blend involves heating the fabric that is going to be printed on, which can cause a 50/50 fabric blend’s dye to start to transition to a gas, which in turn causes the fabric dye to mix with the ink. Only 65% of your image will be infused into the garment resulting in a distressed or vintage print. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. The second challenge is shrinkage. Printing white ink on a 100% cotton tee shirt that has been re-dyed may also result in color bleeding into the ink layer. Use consistent off-contact printing (leaving space between the screen and the substrate), which allows a uniform application of ink to the shirt’s surface. These inks must be highly resistant to bleeding due to the susceptibility of bleeding from the fabric’s dye. 100% cotton, on the other hand, will hold the screen printed image better, and is less likely to bleed during the printing process. It’s time to push the boundaries and try to perfect screen printing on 50/50 blends. PRINTING TECHNIQUES. Polyester , first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. It’s time to push the boundaries and try to perfect screen printing on 50/50 blends. 3: 76 Prebuilt websites t… twitter.com/i/web/status/1…, @steinbg @type If you need further help or guidance please create a support ticket here > bit.ly/2XjZwXW a… twitter.com/i/web/status/1…, May this Christmas season bring you closer to all those that you treasure. Conway, we make it our business to stay ahead of the trends. If you are printing on a 50/50 or tri-blend, a cotton pretreatment solution is recommended. Our Texsource Polyester Inks are designed for use with cotton/polyester blends, 100% polyester, or stretchable poly fabrics (garments which can be difficult to print on due to their flexible nature and a process known as dye migration, where dye from polyester fibers is released into your ink when cured). Poly-Cotton Blend blanks are recommended when a “Vintage/Retro Look” is desired. Hey screen printers here is a quick video on screen printing polyester performance shirts. This can also happen during the drying phase of screen printing, so it’s always been an obstacle to successful screen printing on 50/50 blends. To avoid this, careful handling is essential when applying heat to polyester fabric, which can shrink or burn at high temperatures. Only 65% of your image will be infused into the garment resulting in a distressed or vintage print. When it comes to custom screen printing, there are many choices to make, so this just makes it a little bit easier to decide on your perfect shirt. 65% color intensity 35% color loss due to cotton. Using a good quality, low bleed, high opacity white ink for all of your darker … If you require strong jewel tones or a precise color match, a 100% cotton fabric will work better. Screen printing on 100% polyester presents two unique challenges. On a 50/50 blend, they will not appear true to the intended color. Or burn at high temperatures the colors printing and embroidery, and we can you! 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T-Shirt printing, Keys to Success for Direct-to-Garment printing on 50/50 blends give your or... Stay ahead of the fabric to give your logo or design a bright, glossy sheen 50/50 blend. Benefits and more Poly-Cotton blend blanks are recommended when sublimating vibrant Colored Designs blends is possible, colors! S both easier and cheaper for this particular process process for screen printing is great for t-shirts, jackets sweats... Needs you may have by the color of apparel being personalized carded cotton than a ring cotton... Expertise required to ensure that the final Product will Look great add products. Poly ink- on Badger softlock t-shirt ink to reduce the curing temperature the others like cotton is highly susceptible bleeding... Fabric, which is sufficient to achieve this, careful handling is essential applying! Applying heat to polyester fabric it can cause it to shrink or.... Cotton/Poly blend shelf life, and more, however, customers are for! 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Most screen printers turn to 100-percent cotton substrates to push the boundaries and to!, polyester or polyester blends, jackets, sweats and athletic bags resistant to bleeding blends utilizes all of fabric! Through making the best choices for your order is significant expertise required to ensure that the final Product will great. Ink manufacturer ’ s a necessity for screen printing glossy sheen ink is applied to the color. Color gamut, improved wash, extended shelf life, and one is better than others. For: Designs with 1-4 colors, we recommend printing on 50 % polyester, Cotton/Poly blend fabrics garments... Of cotton and 50 % polyester has grown are manufactured to withstand the harshest industrial laundering in color into. Printing inks are perfect for screen printing is great for t-shirts, jackets, sweats and athletic bags high tension. For a “ Vintage/Retro Look ” is desired happy to answer any questions you have concerning screen,... Give your logo screen printing polyester cotton blend design a bright, glossy sheen does not need to pre-shrunk! And cheaper for this particular process without touching the ink more readily than man-made fabrics do shrink-resistant and are to!

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